Gearing Arrangement: Worm Brand Name: EED
Input Speed: 1400 rpm Output Speed: 14 rpm to 186 rpm
Rated Power: 0.06 ~ 4KW Output Torque: 2.6-479N.M
Color: Blue/Silver or on request Origin: ZHangZhoug, China (Mainland)
Warranty: 1 Year Application: Industry
Supply Ability: 20000 Piece/Pieces per Month
Extra Service: OEM is welcome
QC System: ISO9001:2008
Packaging & Delivery
Package: Wooden box/Paper carton
Port: HangZhou/ZheJiang or on request
|TYPE||Worm Gear Speed Reducer/Worm Gearbox|
|MODEL||NMRV series size:571,030,040,050,063,075,090,110,130,150|
|COLOR||Blue(RAL5571)/Silver grey (RAL9571) or on your request|
|PACKING||Wooden box/Paper carton|
|USAGES||Foodstuffs, Ceramics, Packing, Chemicals, Pharmacy, Plastics, Paper-making, Machine-tools|
|IEC FLANGE||IEC standard flange or on request|
|LUBRICANT||Shell or Henry|
About CHINAMFG since 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a leader manufactur in mechanism field and punching/stamping field since 1984. Our main product, NMRV worm gear speed reducer and series helical gearbox, XDR, XDF, XDK, XDS have reached the advanced technique index of the congeneric European and Janpanese products. We offer standard gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can accept orders of non-standard products, such as gears, shafts, punching parts ect, according to customers’ drawings or samples.
Our company has complete set of equipment including CNC, lathes, milling machines, gear hobbing machine, gear grinding machine, gear honing machine, gear shaping machine, worm grinder, grinding machines, drilling machines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and so on. We have advanced testing equipments as well.
Our company has established favorable cooperation relationships with sub-suppliers involving casting, raw material, heat treatment, surface finishing and so on.
The most advantage of the speed reducer is the technique of cobber clad, which can enhance the occlusal force between the bronze and core wheel.
|Application:||Motor, Machinery, Marine, Agricultural Machinery|
|Hardness:||Hardened Tooth Surface|
|Transport Package:||Shrink Packing, Carton Packing|
Maintenance Tips for Prolonging the Life of a Worm Gearbox
Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:
- Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
- Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
- Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
- Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
- Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
- Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
- Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
- Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
- Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
- Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.
By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.
Materials Used for Worm Gears
Worm gears are manufactured using a variety of materials to meet different application requirements. Some commonly used materials for worm gears include:
- Steel: Steel is a popular choice for worm gears due to its strength, durability, and wear resistance. It can handle heavy loads and is often used in industrial applications.
- Bronze: Bronze offers good lubricity and is commonly used for the worm gear (worm) component. It provides effective wear resistance and works well in applications where quiet operation is essential.
- Cast Iron: Cast iron is known for its high strength and durability. It’s often used for worm gears in applications where shock loads or heavy-duty conditions are expected.
- Aluminum: Aluminum worm gears are lightweight and corrosion-resistant, making them suitable for applications where weight reduction is important.
- Plastic: Some worm gears are made from plastic materials such as nylon or acetal. These materials are often chosen for their self-lubricating properties and quiet operation.
- Composite Materials: Composite materials can offer a combination of properties, such as lightweight construction and corrosion resistance. They can be suitable for specific applications.
The choice of material depends on factors such as the application’s load, speed, operating environment, and required performance characteristics. It’s important to consider these factors when selecting the appropriate material for worm gears to ensure optimal performance and longevity.
Can a Worm Gearbox Provide High Torque Output?
Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.
The torque output of a worm gearbox is influenced by several factors:
- Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
- Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
- Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
- Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
- Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.
Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.
editor by CX 2023-09-27